Real deliveries. Real factories.
From container loading to on-site installation and workshop testing — every stage of a Gongrui delivery, captured with real customers worldwide.
Workshop Test Video
Every machine is tested under load in our workshop before shipment. Auto-muted playback (browser-safe) — request the full HD test video for your specific machine on WhatsApp.
Request HD test videoExample proposal · Brazil buyer, Nigeria install
Based on the client's inquiry, the project required a complete production setup with the following specifications:
Product
Common Wire Nails
Nail Length
25 mm – 70 mm
Wire Diameter
1.4 – 3.1 mm
Expected Output
2 – 3 Tons / Day
Power Supply
380V / 50Hz / 3 Phase
Installation
Nigeria
Two configurations · One result
From a small startup plant to a mid-scale nail factory — two complete plans to choose from.
Plan A · Small Startup Factory
Single production line — the most common quoted configuration
| Equipment | Function | Model / Ref. | Power | China HS | Brazil NCM |
|---|---|---|---|---|---|
| Water-tank Wire Drawing Machine | Draws coil rod into fine wire for nail making | Matches 2 nail machines | 18.5 kW | 8463102000 | 8463.10.20 |
| Passive Pay-off Stand | Holds wire coils and feeds smoothly to prevent tangles | Paired with drawing / nail machines | No motor | 8466940000 | 8466.94.00 |
| Nail-Making Machines (×2) | Cold-heading round nails, forming head & cutting point | 750~860 pcs/min each | 7.5 kW each | 8463300000 | 8463.30.00 |
| Rotary Polishing Drum | Removes burrs, rust and brightens the nails | 500 kg per batch | 3 kW | 8479899990 | 8479.89.99 |
| Tool Grinder / Die Fittings | Regrinds punches and cutters | Small bench-top | 1.5 kW | 8460319000 | 8460.31.90 |
| Packing Aux. + Racks | Sorting, packing and stacking finished nails | Simple, customized | -- | Accessory declaration | Classified with line |
Facility requirements
- Total workshop area ≥ 220–280 m² (raw material / drawing / nail / polish / finished / tool room)
- Total installed power ≈ 45 kW, transformer ≥ 50 kVA 3-phase industrial supply
- Staffing: 3 people cover a shift (1 operator · 1 helper · 1 admin/sales)
- Water: simple recirculating pool for drawing lubrication/cooling — no heavy effluent treatment
Capacity & investment estimate
- Daily output (8 h): 7–9 tons of finished round nails
- Monthly output: 210–270 tons
- Applicable products: construction wire nails, furniture nails, packing nails
Plan B · Mid-Scale Nail Factory
2 complete production lines — stable wholesale distribution
Full-line equipment
- Twin high-speed wire drawing sets ×2 (total 42 kW)
- Matching pay-off stands ×4
- High-speed intelligent nail machines ×4 (PLC, weighing module, digital counting)
- Large polishing drums ×2
- Automatic sorting/screening (bent / defective removal)
- Auto weighing & packing machine, die-sharpener, full spare-parts pack
Facility & capacity
- Workshop area: 550–700 m²
- Total load ≈ 110 kW, transformer ≥ 125 kVA
- Staff: 6–7 people, two shifts
- Daily output: 16–20 tons, monthly 500–600 tons
- Includes separate raw / finished / maintenance / office areas
Consumables & auxiliary materials
- Drawing lubricant powder, saponification liquid, cooling water additives
- Nail machine wear parts: punches, cutters, dies, springs, bearing seals
- Polishing media & polishing powder
- Packing woven bags, labels, stretch film, strapping
- Maintenance tools, lubricants, hydraulic oil, rags & consumables
From steel wire to finished nails — 7-step full flow
HS code summary (finished nails / high-speed nail machine / wire drawing machine) and “buy machine vs buy nails” tariff comparison.
Why the line performs
- Stable mechanical transmission
- High-speed production
- Low maintenance cost
- Long service life
- Easy operation
- Spare parts available
- Remote technical support
What ships with the line
- Machine body
- Standard nail dies
- Punches
- Tool kit
- Operation manual
- Electrical diagram
- Spare parts package
FOB Guangzhou
Quotation term
20 – 30 days
Lead time
30% + 70%
Deposit + before shipment
12 months
Warranty after shipment
Support that travels with the machine
Online installation guidance
Operation training
Spare parts supply
Technical support
Video assistance
Real customers, real factory acceptance
Get a turnkey proposal for your factory
Tell us your target output, wire range and installation country — we'll prepare a tailored equipment list, capacity estimate and quotation.